10s之內(nèi)，1000-3000℃之間，高溫火焰作用于脆弱的車燈燈殼塑料表面，應力消除、毛刺脫落，處理后的車燈燈殼順利流入下一環(huán)節(jié)。
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然而，在這火焰處理的黃金10s中，稍有不慎產(chǎn)品便會被燒得扭曲變形，淪為廢品。
車燈塑料化應用程度高，業(yè)內(nèi)常采用火焰處理的方式，以改善汽車塑料產(chǎn)品表面的浸潤性、附著性，并消除表面毛刺，但此工藝實際操作過程中存在諸多問題：高溫火焰→人工操作存在安全隱患；過度灼燒產(chǎn)品易損壞→要求火焰槍灼燒時間均衡；應力消除一致性要求高→要求火焰槍作業(yè)軌跡始終一致。
“手”握火槍，破解行業(yè)痛點難題
在青島海利捷機器人有限公司和節(jié)卡機器人共同打造的車燈燈殼火焰處理解決方案中，2臺JAKA C 7協(xié)作機器人“手執(zhí)”離子火焰槍，在兩條車燈產(chǎn)線上，分別處理不同車型的車燈燈殼。
產(chǎn)線工序：雙色注塑機生產(chǎn)車燈燈殼-機械設備取出并固定車燈燈殼-JAKA C 7協(xié)作機器人進行火焰處理消除應力-機械設備將處理后的產(chǎn)品放置在輸送帶上。
方案優(yōu)勢：
高溫工況，放心交給JAKA
節(jié)卡機器人代替工人“手持”離子火焰槍，避免工人長期在高溫火焰環(huán)境下工作，解放一線普工雙手，避免安全隱患。
靈巧的“老火槍手”
節(jié)卡機器人通過優(yōu)化運動軌跡，可以在運行過程中隨著產(chǎn)品表面弧度變化，靈活微調(diào)作業(yè)角度，并以恒定速度運動，保證噴火作業(yè)均勻、表面毛刺處理全面、各位置的應力消除效果一致，從而提高產(chǎn)品的表面張力，在防止產(chǎn)品表面龜裂的同時，有助于提高后續(xù)噴涂工藝合格率。
周到的“好幫手”
企業(yè)原產(chǎn)線中，生產(chǎn)的燈殼產(chǎn)品由人工集中處理，而長時間人工作業(yè)難免出現(xiàn)疏漏。節(jié)卡機器人則可保證產(chǎn)品全部接受離子火焰處理，產(chǎn)線運作更高效，產(chǎn)品良品率有效提高。
智能的協(xié)作之“手”
節(jié)卡協(xié)作機器人鏈接起產(chǎn)品處理的前后段工藝，節(jié)約運輸?shù)娜肆?、物力成本，以及集中存放的空間成本，打造環(huán)環(huán)相扣、高效高質(zhì)的自動化、智能化工廠產(chǎn)線。
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節(jié)卡機器人
，贊43
海利捷機器人的項目經(jīng)理朱亮橋先生表示：“節(jié)卡機器人作為協(xié)作機器人領域中的頭部企業(yè)，不僅在產(chǎn)品穩(wěn)定性、作業(yè)精確度等方面表現(xiàn)出色，而且一直為客戶和合作伙伴提供即時、專業(yè)的服務，贏得了很多客戶的信任。”
這套火焰處理解決方案應用成熟，成效明顯，同場景可復制性強，備受業(yè)內(nèi)客戶關注。在汽車制造領域，已有大批量客戶通過引入節(jié)卡協(xié)作機器人，對原先那些難以自動化的手工作業(yè)環(huán)節(jié)，進行快捷、高效的自動化改造。
